Friday, 15 June 2012

Reclamation and Recycling

Whilst contractors were working here, I always tried to keep the place tidy.  Now, with some contractors this was impossible (see this entry, for instance, or this one), but in general I managed it. At times it almost got too much for me, especially with the way that most contractors just throw the rubbish down without thinking about it.  I used to pick up nails and screws on the scaffolding and I was delighted to supply a hundred copper nails once to keep work going when the roofer ran out!

Simply separating rubbish and scrap made a huge difference to the general tidiness, and made it much easier when I went to the scrap merchant.  These visits have made me a bit over £350, most of it from lead, but there is also a good satisfaction at everything which does not go to landfill or free to the council tip. A lot of old wood was burnt outside, and then more was used on the woodburner in the winter; a pile of old (untreated) rafters and batten still awaits a similar fate next winter, together with the remains of the trees from the front garden.

One particular thing that got recycled were the 10 litre tubs for the lime mortar and plaster we used for the plastering.  I had to get all this in tubs - we couldn't even get the 950kg pallet of 45 tubs onto the pavement so it had to be left in the road; then they all had to be moved inside by hand without delay. (I once had a much cheaper 950kg bulk bag and almost broke my back putting that into tubs just to get it inside...)  Given that I probably had 13 or 14 deliveries from Mike Wye, you can see that I had well over 500 tubs plus lids; these tubs can be quite useful, but if you're not careful you end up with dozens of tubs filled with hardcore or rubbish to be taken to the tip.  I did manage to send a couple of pallet loads (see left) back to Mike Wye for a small rebate but that really was hard work for little reward.  Consequently, when we moved in, I got a recycling bin and started putting 15 tubs and lids in each fortnight!  Long job, but we're there now.

During this project I have found a great deal of satisfaction in re-using items, and the list is now quite long.  The first thing was a bit of 3"x2" oak ceiling joist which I cut out to make the loft hatchway; within 30 minutes this had been re-used as a replacement for a section of the adjacent wall plate which had rotted (due to the prolonged roof leak).

I did numerous repairs to the structure of the house, using (as appropriate) old bricks and stone found around the place.  In particular, some of the stone which I used to fill the old kitchen doorway (under the window, photo right) was found just inside under the old kitchen floor where it had been the foundation for an internal wall.

Although I replaced the old 2.5" cast iron downpipes with 3" (to match the wider 5" gutters which I considered necessary), I was able to re-use two sections of the 2.5" for places where it didn't join to the guttering, one for the bathroom outlet (where the old piece was cracked lengthwise) and the other on the extension.  Both were wire-brushed and painted copiously with Hammerite.

The LBC said that I had to re-use the old door furniture on the new front door, but apart from the (original?) doctor's knocker, that was not feasible - the knobs were from internal doors and the 4" letter plate was far too narrow for modern use. 

The new extension has several re-used items.  Most significantly Jane and I reclaimed 1800 bricks from the demolition rubble (and only had to buy about 200 more to match), whilst the chimney is topped with a yellow pot from the original back chimney (this chimney pot spent a year acting as the kitchen rubbish bin!). The old internal ledged and braced door to the utility has been refitted at the other end of a new wall in the same position, with the original Suffolk latch fitted, and the redundant external ledged and braced door is also repaired and repainted, ready to be fitted to a pair of pintles on limestone blocks which I bought at the local reclamation yard.  This will be one of the pair of back gates; the other matching door/gate was obtained as a swap for some old glass (thanks JohnB) and is already fitted.  Also, as I have mentioned before, the casement window in the extension was a major repair which I did myself, utilizing part of the frame of the replaced front sash window, plus some old wavy glass from two broken sash windows.

Of course, we had to buy a lot of reclaimed Welsh slates for the roofs, but we did re-use what we could, although that was a pitifully small percentage.  Another reclamation yard purchase was the almost new sash window in the extension (on the left of the photo, left) which we bought for £95 including delivery - absolute bargain!

So, I'm now working on the garden walls, again using (free) stone from around the site, including the weathered stone from the front wall where the driveway now goes.  Next week I'll do another run to the scrap merchant with the last load of brass and iron, including the old Crittal door and windows.  Then, when I have also built the stone wall (using the stone from the front wall where the driveway was made), the garden might look a bit tidier.

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