Tuesday, 27 March 2012

Useful Links

I thought it would be helpful to anyone thinking of undertaking a similar project for me to give a list of helpful websites of people I have used.  I should have done this a long time ago!  (You get a bit slow when you get to my age.)  I'll probably update this list periodically in future:
I can also recommend a plumber, lime plasterer, electrician and groundworker who are all small local tradesmen who did an excellent job.

I'll leave it to you to decide which is the best of the national chains who stock building materials, as I don't think they need me to advertise for them.  Suffice it to say that I think it helps if you can get known in these places to the extent that they don't ask your name but still give you your discount automatically.

[Edit 21 June] Here's a link to another blog which I have started.

Monday, 19 March 2012

Project Management

One of the dangers of doing a restoration is that it might never finish.  You know, you just keep on doing jobs and bits, and never quite reach the end.  I really would like to avoid the feeling, in five or ten years time, of still having jobs which have been outstanding all that time!  However, I have no intention of actually having a project plan as, after all, I'm retired and would like to take it slightly easy!  (Also, I have memories of project managers who couldn't manage, or who seemed to think that a plan on MS Project was the answer to everything... don't get me started.)  Therefore, here are my thoughts on how I will manage the jobs that are left; these fall into at least three four categories:

1. The really important ones which affect our ability to live in the house.  The completion of the extension falls into this category, as we can't tidy up the main house until we have the extension to put things in!
2. The major ones which are awaiting some suitable opportunity (e.g. jobs that need good weather, like refurbishing sash windows), need some item to be bought (when I find it at a reclamation yard) or need some special information (i.e. require internet research)
3. The quite important ones which just need to be done somewhen soon, like finish the bathroom and the bedroom wardrobe (both left from last July when we moved in).
4. The rest, which are mostly small tasks scattered around the entire estate, but which includes ones like the toilet roll holder and towel rail in the new loo.

The temptation is to concentrate on the last category as they are relatively easy and quite satisfying, so the trick is to decide on a Sunday evening which tasks in the first three categories will get my attentionin the following week.  I will also pick off a few of the easy ones just to keep those ticking over so that they don't become more important and move up the list!  One of my techniques as an engineering manager in the RAF was to try to make sure that once a week - often Friday afternoons - I spent two or three hours doing all the routine things (unless a crisis came along). This is how I shall manage the minor jobs here.

In the RAF nearly all of my job was management in some form or other.  As an engineer I once worked at a headquarters where I managed two aircraft fleets  - servicing schedules, technical defects, modifications, that sort of thing.  Some people in similar jobs used to thrive on crises, and in fact only ever seemed to attend to one crisis after another - all routine stuff was ignored as being of no consequence.  They would work long hours (they said) or even go in at weekends.  Of course, one day, that neglected routine stuff would become a new crisis and so the circle continued.  The really annoying thing was that lots of these people got promoted for doing crisis management well, which rather ignored the fact that most of these crises were of their own making.  The high priced help never really looked at the whole job you were doing, just the really visible parts of it (i.e. the crises), so those of us who were able to make sure that crises occurred less often by doing our job properly were not rewarded for doing the job well as we hardly ever had a crisis to shine in!  You can start to see why I was delighted to leave...

Thursday, 15 March 2012

Stone Walling - Cotswold Style - Part 1

Wherever in the country you find dry stone walls, there is always a distinct local style - or perhaps even more than one.  The Cotswolds are no exception, and the above photo shows what I believe is the typical local style, with almost rectangular stones in neat lines with vertical coping stones on top - these are set with mortar but that's not always the case.  An alternative form of coping is simply some rounded mortar (photo right).  If the wall is being made using mortar instead of being dry, then the stones are naturally not needed to be so rectangular as the mortar makes good the irregularities, and the lines of stone are not always so even (lower photo right).



Of course, as I'm not actually in the real Cotswolds, the local stone is not exactly the same and so things tend to be just that little bit different here.  This preamble is my excuse in advance for the odd appearance of whatever I build, as I have the need of doing several stone walls soon.

I have actually made a start this week on my own first simple dry stone wall. This wall is to be about 15" high just to give a clear edge to hold back the raised ground where we lowered the surface to make the drive level (photo below).  Thus only one side is visible and the back of the wall is built into the earth bank.  I already had the foundation which is Celcon blocks laid flat, set on cement; this was done last year when we did the drive, to form a solid edge to the "self-compacting gravel" which we laid as the drive surface (and I'm very impressed by it, by the way).

I'm pretty happy with the progress so far, although it is quite surprising how much stone is required for even a small wall.  This low wall is also a low risk opportunity to see just how difficult this task is as, if it all goes wrong, I can take it down and try again without a great waste of effort or loss of face! 

When I feel competent, I shall progress to a very long wall going alongside the house, to hold back the (higher) garden as mentioned at the end of a recent post (see here), plus a high but fairly short wall beside the front of the house, to incorporate some lovely stones with pintles (which I bought last year) so that I can hang a gate - the other gate will be attached to a post on the side of the house.  The final job is to repair the wall ends where I cut the opening for the driveway.  In my favourite reclamation yard, I found and purchased a large old coping stone which was from the wall outside the local Methodist church.  This lovely piece of limestone was cut in two last June and I think they will look perfect, giving a square end to each wall - see photo of one of them, right, with the newly bevelled edge away from the camera.  However, since that job requires lime mortar, it can't be done until I am sure there will be no more frost; also, it's rather publicly visible so I hesitate to start with that job!

Thursday, 8 March 2012

Another Ghost Story

I wrote last year (see this page) about a slightly spooky experience when I smelled perfume whilst stripping paint off a window cill.  Well, I've had another little experience which worried me for a few days.

Whilst working in our new kitchen, I had the distinct impression of someone or something in the garden going past the kitchen sash window - you know, just a movement in your peripheral vision.  The first couple of times, I ignored this as just a quirk of my eyesight but, after a few occasions on different days and times, I wondered to Jane whether I was seeing things.  She said sympathetically that I must be due to see an optician (which is probably true).  Personally, I was wondering if it was my guardian angel working overtime on keeping me safe from various near accidents whilst working on this house.

Then, a couple of days ago, I was looking out of the sash window (at the pile of logs still awaiting splitting with my Christmas present, if you want to know) when a

Sunday, 4 March 2012

Drainpipes and Drains

One of the important last jobs was to sort out the cast iron drainpipe from the bathroom - the one that takes the grey water into a hopper and then via 8ft of downpipe and a shoe into the gully at the bottom.  Having lowered the ground level by about five inches beside the house, the recessed gully was now too high; I was not happy with the condition of the downpipe anyway, but since lowering the ground the earthenware had become broken and so water from the bathroom was going all over the ground.  In fact it was quite surprising to see just how much water was being used by the shower - I always thought that they were economical with water but now I wonder.

Hence I decided to gather all the necessary bits together so that I could do the whole thing in one day.  The new 2.5" downpipe and the hopper were actually a renovation of the remaining good bits of the rainwater system which was all replaced over a year ago with 3" (without hoppers).  A thorough job was done with hot air and a scraper, followed by a wire brush and then a couple of coats of black Hammerite (photo right).  All the old shoes were all past it so I had to buy one of those brand new (£££) as well as some coach screws and galvanized washers.

Although I was totally happy to respect the house and comply with all legalities by using cast iron downpipe etc, the gully trap was clearly going to be a new plastic one - and a decent quality OSMA one at that.  Colin the groundworker would never speak to me again if I had bought a W****s own brand!  I then needed an annoyingly short piece of 110mm soil pipe to connect to the main sewer at the inspection cover.  This was really annoying because I needed less than 3 feet of soil pipe but you can only buy 3 metre lengths!  I know it's not expensive (probably just a waste of £10) but just what do you do with the useless piece 2 metres long?  Anyway, I asked both Colin and Steve the plumber and was given a spare bit for nothing, which was just the right length.  The final item was some pea gravel on which to bed the new pipe and gully.

Hence, after all possible preparation, it was time to do the job.  The drainpipe was rather more securely attached to the wall than I had expected, but eventually it gave way to my persuasion (hence the bare bit below the white plastic pipe at the top of the later photo, left).  One of the pins securing the hopper resisted to the end and, sadly, the hopper flange broke leaving a bent pin still in the wall to be ground off later.  I took the drainpipe (2 sections plus a shoe) down carefully in one piece; later, I thought I would try to see if I could separate it, and the first thing I did caused it to break into four pieces!  However, it was quite gratifying to find the pre-existing ('cos they are already rusty) cracks in it, one of which extended lengthwise down the entire six foot section of pipe (see photo right).  Another old crack was 80% of the circumference of the pipe near the collar.  Yes, it was all scrap.

Then it was the turn of the gully and the pipe which was encased in concrete.  It was with a slightly heavy heart that I took my sledgehammer to the earthenware but, within a minute, I had done the deed; happily I could stop feeling guilty as there had clearly been a long-standing leak between the trap and pipe.  After that, it was pretty plain sailing to fit all the bits of the complete new system, starting with the pipe and gully, then working up the downpipe from the shoe to the hopper.  I did find that some of the drilling for the coach screws seemed to be too much for my (fairly new) drill - I think the bricks are VERY tough but perhaps the (not old) drill bits are now knackered as well. Finally I cemented the new soil pipe in the old hole under the frame of the inspection cover, ensuring that the pipe had a very slight fall on it.

Here's a photo of the finished job (compare to the one at the top):
Emboldened by this success, I decided to tackle the new inspection cover (at the back of the extension) which is mounted on some 230mm pipe about 18" high.  This had been left uncut when Colin fitted it so that I could choose the ground level later.  I cut this down to size by sawing about 15" off it, so now I have a trip hazard but at least the level is right, about 3" above the hardcore.  However, since I want to sort the ground fairly soon, it shouldn't be a problem for long.

The next thing to sort will be the pathway alongside the house, between the house and the elevated garden.  I want to make it like a sort of Devon lane instead of how it was during the excavations (right)!  Having lowered the ground level I am loath to refit a path right up to the house again (as if!) and would like to keep the extra four or five inches of wall as breathing space - it definitely all helps.  I have found some heavy duty iron gratings (27" x 9" x 2") at £15 each (which sounds expensive until you find out what old church gratings cost, if you can find them).  If I can work out how to support these (they are probably about 15-20kg each) then I will fit them beside the house wall, and the path surface will then be 9 inches away from the wall.  The path surface will be either concrete or paving slabs or self compacting gravel as successfully used on the drive (or a mixture of all these in different places).  I also need path edging near to the garden wall as I want to have a narrow flower bed at the base of the garden wall.  Plenty of time for that this summer...

Meanwhile, 'Er indoors has just used the newly installed washing machine for the first time.  Happiness indeed!

Friday, 2 March 2012

Wheelbarrows and Contractors

The wheelbarrow is dead; long live the wheelbarrow!
I forgot to mention my new wheelbarrow.  The old one (above left) suffered fatal injuries at the hands of various contractors last year; clearly it wasn't as resilient as I first thought (in this link).  You can see the frame and bucket are only attached by the front brackets - all four welds have gone, as have the sides where the stiffeners are kinked.  I actually saw that happen when we were doing the floor last April (see this link) - a full load of mortar from the mixer was being settled down by shaking the whole thing from side to side and both sides suddenly went outwards by an inch or two with a kink in the middle of each side.  This was most noticeable as from then on the wheelbarrow scraped on both sides of the old French window as we pushed the next mix inside for Chris to lay.

Of course, the sideways action described above is unlikely to be in the design specification, and I'm sure that this action is what caused the welds to go as well.  Everyone who has mixed a load in my mixer has done it, so why don't the designers think of it?  It soldiered on but eventually died in the autumn, so I'll take it to the metal recycling somewhen - anyone want a used wheel in good condition?

Anyway, I needed to have a useable one so I found one of a different design (above right) which hopefully will prove more durable - and I don't intend to have any contractors misuse it!  It has already helped move several tons of materials from the front to the back and carried the mix for the floor in the extension, plus more recently the mixed lime plaster for the wall.

Talking of contractors, we have had possibly the last contractor job done this week, as Kurt the sparky has done the 2nd fix in the new extension; we now have light and power - and hence a working washing machine as well! When I've tidied up I will post a few photos of what it looks like, but right now it's rather messy.  I lost count a long time ago of the number of different workers there has been on this building in the last 16 months, but a quick count reveals at least 39 people from 18 different "organisations" (and I'm bound to have forgotten some!).  Most have been excellent, and I have had very few reasons to complain.

So, although I can't hear a fat lady singing, it's all over bar the shouting.  This is actually quite a milestone, I realize: everything left to do on the house and garden will be done by my own fair hands.  There are hundreds of jobs around the pace and I don't have a list - that would be too depressing!  My project management technique is to decide at the weekend what I think are the most important tasks to be done, and make a list of what I would like to achieve in the week.  Thus the next weekend, if I have done nearly everything on the list, I can feel pretty happy with myself and make a new list for the next week. And so on...

PS In case you hadn't noticed, it's spring.  I am very happy to report that my hedge and trees, planted at the end of last November (see this link), have survived the (admittedly mild) winter and are now about to burst forth with lots of new shoots.